Sunstar

Our highly skilled workforce, state-of-the-art manufacturing facility and our expansive inventory of the finest materials allow us to produce the greatest selection of spa covers. We also manufacture patio products, pool floats and wide-range of other custom products.

We are a state-of-the-art sewing manufacturer. In addition to being the world's largest spa cover manufacturer, we also produce a wide-range of items from home furnishings to medical products. We utilize the best technology available to manufacture and manage fulfilment for our valued customers. We have a vast and diverse experience in serving OEMs, distributors and national retailers, world-wide. We guess you could say we want it all and that we are trying to attain the impossible but that's OK with us.

From pool floats, custom chairs, poufs, pool table covers and hospital mattresses, oil tank covers and more; we can create nearly any product that requires cutting and sewing of medium to heavy weight material. If you envision it, we're likely to be able to produce it. Go ahead, let your imagination run wild. Core is a contract sewing house for just about anything. Our ability to do large or short runs supporting JIT and dynamic sales environments suit both large and small clients. We ship everything from San Diego and Pennsylvania, thus you get service comparable to a domestic supplier yet with internationally competitive pricing.

Core offers the greatest selection of spa covers. Our ability to manufacture covers for any size and style of spa ensures the perfect fit. No cover leaves our facility without undergoing stringent quality assurance and all dealers can order and track their covers through our online ordering system. We offer you the peace-of-mind in knowing that when your cover delivers to you, you'll have received the best. For season after season of enjoyment. Every Core cover is constructed with the best available materials; including, marine-grade vinyl that's treated with mildew and UV inhibitors, high efficiency EPS foam to provide a stronger and more energy efficient cover, and scientifically formulated plastic that's far more resistant to water vapor transmission than ordinary plastic.

There's no other like it. After years of research, Core discovered an inflatable bladder, weather-shield fabric and a state-of-the-art process that has led to the industry's first inflatable cover. It ships in a lightweight duffle bag, inflates within minutes, and is designed to last longer than a traditional vinyl spa cover. Core's Vertex Inflatable Spa Cover will change the way you think about spa covers, forever. There is no competition. The Vertex cover is constructed with drop-stitch fabric that contains hundreds of threads per square inch.