Thermal Coatings & Insulation

NCFI's Specialty Products Division manufactures spray foam products for use in homes, office buildings, institutions and agricultural facilities. You may not see our products in the buildings you visit, but they are there - making any facility you enter more comfortable and secure.

A division of Barnhardt Manufacturing Company, NCFI was organized in 1964 by research chemist Dr. H. W. Bradley and Charlotte-based Barnhardt Manufacturing Company. NCFI quickly became a leader in the manufacturing of flexible polyurethane foam for the bedding and furniture industries. In 1966, wemoved into our present-day 46,000 square-foot plant in Mount Airy, NC. Since then, our facility has been expanded eight times to its current 280,000 square feet. NCFI has anadditional North Carolinamanufacturing plant in Hickory, and two more located inDalton, GAand Salt Lake City, UT.

Building a new energy-efficient home that is also affordable can require a great deal of thought and careful planning but smart homeowners know that the best choice for insulating their new homes is Spray Polyurethane Foam insulation (SPF insulation) - it's the easy choice for efficient comfort. Spray foam insulation is a cost-effective and a smart choice for your home. While other insulation systems may seem cheaper upon first glance, they don't compare to spray foam insulation when you understand how R-Values and air barriers can impact your monthly energy savings.

As a building owner or property manager, it's up to you to keep your buildings' roofs weather-tight and fully functional. Luckily, with NCFI's high quality EnduraTech spray foam roofing solutions, it will do all this and more. In fact, with our products, your roof will actually help lower your energy and maintenance costs, as well as reduce your building's environmental footprint. Our EnduraTech spray foam roofing systems contain only the finest raw materials that we secure from reliable sources, and once manufactured all of our commercial roofing products undergo rigorous quality control testing.

Since 1967, NCFI has been manufacturing spray foam insulation solutions for agricultural, commercial, and institutional buildings. All of our spray foam insulation systems-such as our InsulStar, Agrithane, InsulBloc, and Sealite products-create environments that are more comfortable, more energy-efficient, and much safer for building owners and end-users. Whether in a high-rise building or an apartment complex, our spray foam insulation systems deliver unparalleled performance, and represent a sound investment to ensure your property's durability and sustainability for years to come.

NCFI manufactures multiple spray foam insulation systems that are designed for a variety of commercial, residential, industrial, and institutional applications. While our InsulStar, Sealite, Agrithane, and InsulBloc spray foam insulation solutions have been formulated for specific applications, they all deliver the same level of comfort, energy efficiency, and safety that architects, builders, and specifiers like you demand for construction projects. Keep in mind our products can only be applied by contractors who have completed our GoldStar certification program.

When you're designing a building or specifying products for new construction, your goal is to get the highest quality supplies at the most reasonable cost for yourself and the building's owner. That's why professional contractors, like you, trust NCFI's EnduraTech spray foam roofing solutions for their projects. EnduraTech roofing systems are manufactured by an industry leader and innovator of spray foam commercial roofing products. These products contain only the finest raw materials that we secure from reliable sources, and all of them undergo rigorous quality control testing to meet our strict standards and specifications.

Since 1967, NCFI has been manufacturing spray foam insulation products for residential, agricultural, commercial, institutional, and industrial industries. All of our spray foam insulation systems create extremely energy-efficient, comfortable, and safe environments for home and building owners. We manufacture four SPF insulation products that are used in a variety of commercial and institutional applications. Though InsulBloc, Sealite, Agrithane and ThermalStop spray foam insulation systems differ in their application uses, they all offer the same high-performance energy efficiency that commercial or institutional buildings demand.

With our flexible foam product line, NCFI supports almost any application. From having a daily impact within furniture, bedding, and carpet paddingto delivering specialized applications like marine, medical, and aerospace, our flexible foam systems are counted on to deliver superior performance, ultimate durability, and outstanding comfort. With NCFI's commitment to customer service, "support" also takes on an entirely different meaning: while our products lie beneath you, our dedicated team stands behind you, too.

Dr. Bradleywasa research chemistwho was involved with the Manhattan Project in World War II; he also worked inR&D with DuPont, where he helpeddevelop an innovative lineof plastics called urethanes. Then, in 1964, Dr. Bradley partnered withBarnhardt Manufacturing Company tomanufacture flexible polyurethane foam for the bedding and furniture industries. We've been innovating foam products, for a wide variety of applications, ever since. Dr. Bradley's spirit of innovation lives ontoday withNCFI's R&D Center.

At NCFI, we've been spray foam specialists for over four decades. When it comes to roofing applications, our goal is always to make homes and businesses as durable and energy-efficient as possible, and our products' flexibility allows us to install spray foam roofing solutions on a variety of different roof types. Spray foam's insulating capabilities create lower energy bills and operating costs, maximizing your investment with lower repair and maintenance costs over time. Cost-efficiency and durability go hand-in-hand, since spray foam's weather-resistance provides protection against water and wind, even in extreme conditions.

At NCFI, we've been spray foam insulation experts for over 40 years. Over these four decades, we've remained committed to making homes and businesses comfortable and energy-efficient. Whether you're looking to save money, stay warmer in the winter and cooler in the summer, or create a comfortable indoor environment, we have the products, equipment, and trained experts who can help you make your building more hospitable. As the most experienced name in spray foam insulation, our goal is always to provide you with the perfect product to match your specific insulation need.

At NCFI, our EnduraTech spray foam roofing solutions have a variety of commercial and residential applications. Renowned for being durable and lightweight, EnduraTech uses spray foam technology that's been trusted for over 35 years. With EnduraTech you'll immediately notice a more comfortable building environment. Our entire line of products can significantly lower maintenance costs and reduce energy consumption for building owners and property managers. For contractors and roofing professionals, these spray foam roofing systems are easy to apply and also possess the flexibility to adapt to uniquely shaped structures and difficult-to-flash penetrations.

Terrathane Geotechnical polymers are a suite of single and two component, closed-celled, rigid polyurethane formulations that are specially developed for geotechnical applications. Our polymers are designed for optimal flow and expansion for lifting and leveling concrete slabs and structures, filling voids, infrastructure repair, and numerous other civil applications. Our polyurethane products go through stringent quality assurance standards to make sure they perform as intended in the field. Each batch is thoroughly tested prior to being shipped to the contractor to make sure the polymer performs to specifications and the batch is void of contaminants that could effect performance in the field.